The Datalogic PowerScan 9100 Series is an industrial 1D barcode scanner range for component traceability, warehouse picking, shipping and receiving. A green LED scan line, visible good-read feedback and corded, Bluetooth or STAR radio configurations support scanning at fixed workstations and around pallets, production areas and loading bays.
The PowerScan 9100 captures linear barcodes for production tracking, stock movements and dispatch verification. Supported formats include Code 128, GS1-128, Code 39, EAN/UPC, Interleaved 2 of 5 and GS1 DataBar linear codes.
Choose the connection around the operator’s working area: PD9130 for a cabled workstation, PBT9100 for Bluetooth communication, or PM9100 for Datalogic’s STAR Cordless System. The display and keypad versions of PM9100 add scanner-side interaction where the host application supports it.
The linear imaging engine produces a narrow green LED line with a laser-like appearance. Operators position this line across the barcode; the scanning engine reads the code without a moving laser mechanism.
Datalogic’s 3GL feedback combines a Green Spot projected onto the code with two good-read LEDs on the scanner. A beeper provides audible confirmation, while the visual signals remain useful where machinery or vehicle noise makes sound difficult to hear.
The specified minimum bar width is 2.5 mil, approximately 0.064 mm. This describes the scanner’s ability to distinguish fine barcode elements; it does not mean that such small codes can be read at the maximum working distance.
Datalogic publishes the following typical distances for Code 39 labels. Actual performance depends on barcode size, print quality, contrast, lighting and scanning angle.
| Narrow bar width | Typical reading distance |
|---|---|
| 5 mil | 3–32 cm |
| 10 mil | 2–66 cm |
| 20 mil | 3–110 cm |
| 40 mil | 3–230 cm |
For forklift use, test the actual pallet label at the required distance. Wireless communication range describes the distance between scanner and receiver, not the distance from which a barcode can be read.
The scanner has IP65 sealing against dust and water jets, with a manufacturer specification of 50 drops from 2 m onto concrete. Its operating temperature range is −20°C to +50°C; this should not be treated as the permitted battery-charging range.
Scanner dimensions are 212 × 110 × 74 mm. Published weights are approximately 340 g for PD9130, 405 g for basic cordless models and 435 g for PM9100 display/keypad versions. Include the selected cradle and mounting hardware when checking workstation or vehicle space.
When comparing handheld barcode scanners, match the barcode format and working distance first, then assess environmental protection, connection method and handling requirements.
The PD9130 connects through USB, RS-232 or Keyboard Wedge, which sends barcode data as keyboard input. It suits packing benches, receiving desks and production stations where a cable provides sufficient reach.
Select the interface cable for the host connection. The scanner accepts 4.5–30 VDC, but the cable and power arrangement must match the chosen installation; a scanner-only order should not be assumed to include these accessories.
The PBT9100 uses Bluetooth 3.0 and supports HID for keyboard-style input and SPP for serial data communication. It can communicate through a compatible base station or directly with a host that supports the required Bluetooth profile.
The published Class 1 range is up to 100 m in open air. Host radio capability, obstructions and interference affect usable coverage. A compatible base supports up to seven scanners; charging still requires an appropriate charger when the scanner connects directly to a host.
The PM9100 uses Datalogic’s STAR Cordless System 2.0, with point-to-point communication, multi-scanner operation and roaming support. Up to 16 readers can connect to one radio receiver.
Regional versions use 433 MHz or 910 MHz. Datalogic lists 433 MHz EU kits; match the scanner and receiver frequency and specify the installation country when ordering. For 433 MHz models, published open-air range is 50–100 m depending on the selected data rate. Warehouse coverage requires assessment around racking, stock and machinery.
The basic model has no display. PM9100-D adds a display and four configurable keys; PM9100-DK provides a display and 16 configurable keys. Prompts, quantity entry and returned messages require corresponding host-application configuration.
USB, RS-232 and Keyboard Wedge connections on cordless installations are provided through the selected base. Ethernet requires an appropriate Ethernet base, such as BC9180-BT for PBT9100 or the matching BC9180 radio version for PM9100. Confirm the required network protocol before selecting the base.
Cordless models support replaceable lithium-ion batteries. Datalogic specifies more than 60,000 reads per charge under continuous-reading conditions, with approximately 4.5 hours to charge using external power or 10 hours using host power. These figures are reference conditions; radio use, display activity, temperature and battery condition affect shift coverage.
Accessories include charging bases, spare batteries, a multi-battery charger, holsters and the VMK-P090 vehicle mount kit. Specify the complete installation, including host cable, power supply and mounting arrangement, rather than assuming accessories are included.
At a packing station, a PD9130 configured for USB HID can enter a carton identifier into the active field of a warehouse management system. Set the keyboard country and any required Enter or Tab suffix, then test the complete transaction in the application. Datalogic Aladdin supports scanner configuration; inventory validation and stock updates remain functions of the host software.
The 9100 suits applications centred on linear barcodes. If your labels contain QR Code or Data Matrix, consider the Datalogic PowerScan 9600 Series, which reads both 1D and 2D codes.
The 9600 also specifies IP65/IP67 sealing, compared with IP65 on the 9100, and uses inductive charging on cordless models. Choose its reading engine against the same barcode samples and working distances. Include a fresh accessory check when assessing an upgrade.
Compatibility depends on the host interface and how the application accepts barcode data. Keyboard input may suit a straightforward form, while serial communication or two-way scanner messages can require software changes. Provide the host model, operating system and application input requirements for assessment.
Compatibility must be checked by accessory part number, scanner model and radio frequency. Send the labels or part numbers from existing equipment before ordering replacements or adding scanners to an installed system.
MarvelTech supplies barcode equipment and provides automation implementation, equipment adjustments, maintenance and support contracts. Discuss the scanner configuration and the installation or support scope required for your site.
Pricing depends on the model, quantity, cradle, interface cable, power supply, batteries, mounting accessories and agreed services. Request confirmation of availability, lead time, applicable warranty and service coverage for the quoted configuration.
Send MarvelTech a sample barcode with its dimensions, the required reading distance, host connection, number of scanners and operating conditions. Include shift length, operator movement, forklift use, display/keypad requirements and existing accessory part numbers so the enquiry can be matched to a suitable configuration.
The PowerScan 9100 suits operator-led scanning of linear barcodes for receiving, picking, dispatch and component traceability. Choose it where the workflow uses 1D labels and requires industrial handheld equipment. If existing or planned labels include QR Code or Data Matrix, consider the Datalogic PowerScan 9600 Series for 1D and 2D scanning.
PD9130 is corded, PBT9100 uses Bluetooth, and PM9100 uses Datalogic’s STAR Cordless System narrow-band radio. Choose PD9130 for a workstation within cable reach, PBT9100 where Bluetooth connectivity matches the host, or PM9100 for a compatible STAR installation. PM9100 scanners and receivers must have matching radio-frequency versions appropriate to the country of use.
Yes. The PBT9100 can connect directly to a compatible Bluetooth host without routing data through a Datalogic base. HID supports keyboard-style input, while SPP provides serial communication and requires corresponding host support. Check the terminal’s Bluetooth profiles and application requirements before ordering. Direct pairing still requires a suitable arrangement for charging the scanner.
Reading distance depends on barcode size and quality. Datalogic lists typical Code 39 ranges of 3–32 cm for 5 mil bars and 3–230 cm for 40 mil bars; a mil is 0.001 inch. The longer range applies to larger barcode elements. For forklift or pallet scanning, test actual labels at the required distance, including their normal wrapping, lighting and presentation angle.
Damaged-label suitability requires testing representative samples: missing bars, poor contrast and reflections can obstruct decoding. Include the worst labels encountered during normal operation. For laser-etched or dot-peened component codes, assess the PowerScan 9600 DPX direct part marking scanner, whose optics target marks on parts as well as printed labels.
Datalogic specifies up to 100 m in open air for PBT9100 Class 1 Bluetooth and 50–100 m for PM9100 433 MHz versions, depending on data rate. These figures describe radio communication with the receiver, not barcode reading distance. Assess coverage along actual operator routes, since metal racking, stock, machinery and the host radio can reduce usable range.
Choose a display model when operators need information or data entry at the scanner. PM9100-D has a display and four configurable keys; PM9100-DK has a display and 16 configurable keys. Quantity entry, prompts and returned messages depend on host-application integration. Define the required interaction before selecting the keypad; the display alone does not provide a warehouse-management application.
USB keyboard input can suit applications that accept scanned text; RS-232 or USB COM requires matching serial configuration. Datalogic Aladdin configures the scanner, while the host software handles stock updates and validation. Cordless Ethernet installations need a compatible BC9180 base and the correct host or PLC protocol. Test the complete transaction: a good-read signal alone does not establish that the application accepted it.
The scanner is specified for operation from −20°C to +50°C, with IP65 protection against dust and water jets. This rating does not establish suitability for immersion or high-pressure cleaning. For cold-store workflows, assess condensation when moving between temperature zones. Check the selected cradle’s environmental limits and the battery’s permitted charging temperature separately from the scanner’s operating range.
Plan around shift length and docking opportunities rather than converting a read-count specification into working hours. Datalogic publishes more than 60,000 reads per charge under continuous-reading conditions, with approximately 4.5 hours charging from external power or 10 hours from host power. Radio activity, temperature and battery condition affect runtime. Consider removable-battery models and spare charged batteries where docking time is limited.
The required accessories depend on the scanner and installation. PD9130 needs the appropriate host cable; cordless configurations need compatible charging equipment and, where applicable, a radio base or receiver. Include power supplies, spare batteries and mounting hardware in the configuration. Check existing accessories by exact part number, scanner model and radio frequency before reuse; kit contents vary between ordering codes.
Provide barcode samples and dimensions, minimum and maximum reading distances, scanner quantity, host system and required connection. Include operating temperatures, shift patterns, operator movement, installation country and any display or keypad requirements. Supply existing accessory part numbers and identify forklift installations. If assistance is needed, discuss the scope of Marveltech’s industrial automation services alongside an itemised hardware quotation, availability and lead time.
The Datalogic PowerScan 9600 Series is an industrial handheld barcode scanner range for 1D and 2D data capture in manufacturing, warehousing and logistics. Its IP65/IP67 protection, choice of optics and corded or cordless configurations support component traceability and inventory handling in demanding working environments.
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See DetailsThe Datalogic Gryphon 4500 Series is a handheld barcode scanner for reading printed and mobile-screen 1D and 2D codes at retail checkouts, healthcare workstations, packing stations and light-manufacturing benches. Corded, Bluetooth and STAR radio models combine megapixel imaging with visible scan confirmation, with inductive charging on cordless versions.
See DetailsPlease contact us if you have any questions or comments.
