Sensors and Machine Safety  

Datalogic SR23 Fork Sensor

The Datalogic SR23 is a compact fork/label photoelectric sensor for precise label and gap detection in labelling machines, packaging lines and print-and-apply systems. With a 5 mm slot width, 50 mm slot depth, 12 kHz switching frequency and reliable detection of booklet and multilayer labels, SR23 is designed for fast, accurate and cost-effective label positioning in food, pharmaceutical, packaging and industrial automation applications.

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Datalogic SR23 Fork/Label Photoelectric Sensor

The SR23 Fork Sensor is designed for applications where labels, gaps and label edges need to be detected accurately at high speed. Its compact housing and universal mounting format make it suitable for integration into labelling machines, packaging equipment and automated print-and-apply systems.

Unlike general-purpose photoelectric sensors, the SR23 uses a fork-style sensing geometry. The label or web passes through the slot, allowing the sensor to detect label edges, spaces and changes in material with greater positional consistency.

This makes the SR23 especially useful where machine timing, label placement and repeatable edge detection are critical.

Precise Label and Gap Detection

The SR23 is built for reliable label detection in fast-moving label-feed and packaging environments. It can detect small labels and gaps down to 0.5 mm, helping machines maintain accurate label positioning even when working with compact labels or narrow spaces between labels.

Typical detection tasks include:

  • Label edge detection
  • Gap detection between labels
  • Label-feed control
  • Label positioning
  • Print-and-apply synchronisation
  • Booklet label detection
  • Multilayer label detection
  • Label roll monitoring
  • High-speed label application
  • Triggering downstream machine actions

The 5 mm slot width and 50 mm slot depth make the sensor suitable for standard labels as well as thicker booklet and multilayer label formats.

Designed for Booklet and Multilayer Labels

Booklet labels and multilayer labels are increasingly used in food, pharmaceutical, cosmetic and regulated packaging applications where more information must fit within limited packaging space. These labels can be harder to detect than standard single-layer labels because their thickness and structure differ from ordinary label stock.

The SR23 is designed to detect both standard labels and more complex booklet or multilayer labels. This makes it useful where the production line must handle:

  • Pharmaceutical booklet labels
  • Food packaging labels
  • Cosmetic product labels
  • Multilayer product information labels
  • Labels with extended content
  • Small labels with narrow gaps
  • High-speed packaging labels
  • Labels requiring precise positioning before printing or application

Fast Static or Dynamic Teach-In

The SR23 supports dynamic or static setting through a single push-button. This simplifies setup during installation, changeover and maintenance.

Static setting is useful when the operator can position the label or backing material manually during setup. Dynamic setting is useful when the material is moving and the sensor needs to learn the label and gap condition during machine operation or controlled setup movement.

This helps reduce configuration time and makes the SR23 easier to maintain on production lines where operators need fast adjustment without complex sensor programming.

SR23 Technical Specifications

Specification SR23 Details
Product type Fork/label photoelectric sensor
Brand Datalogic / Datasensing
Series SR23
Main function Label, gap, booklet label and multilayer label detection
Function principle Fork sensor for label detection
Slot width 5 mm
Slot depth 50 mm
Minimum label/gap detection Down to 0.5 mm
Minimum detectable object 0.5 mm
Nominal sensing distance 5 mm
Emission Infrared LED
Setting method Static or dynamic teach-in
Sensitivity adjustment Teach-in
Setup control Single push-button and external teach option, depending on model
Switching frequency 12 kHz
Response time 40 µs
Output options PNP or NPN models
Connection options M8 4-pole connector or 2 m cable models
Operating voltage 10–30 VDC
No-load supply current ≤ 30 mA
Output voltage drop ≤ 2 V
Protection functions Short-circuit protection and reverse-polarity protection
Mechanical protection IP65
Housing material Metal / Zamak with PBT cover
Active head material PMMA
Dimensions 11 × 25 × 64 mm
Operating temperature -20°C to +55°C
Storage temperature -20°C to +70°C
Approvals CE and cULus
Typical applications Labelling machines, print-and-apply systems, packaging machinery, food packaging and pharmaceutical labelling

SR23 Model and Connection Options

The SR23 is available in multiple model variants to suit different machine wiring and control requirements.

Available configuration options include:

  • PNP output models
  • NPN output models
  • M8 connector models
  • 2 m cable models
  • Infrared LED label-detection models
  • External teach models

This allows machine builders, system integrators and maintenance teams to select the version that fits the machine control architecture and installation preference.

Applications in Labelling and Packaging Machines

The SR23 is especially relevant for automated machines where label position, label presence and gap detection directly affect production quality.

Common applications include:

Labelling Machines

Used to detect label gaps and trigger accurate label application.

Print-and-Apply Systems

Used to synchronise label feed, printing and label application.

Packaging Machinery

Used for label detection in food, beverage, pharmaceutical, cosmetics and packaged-goods production.

Booklet Label Detection

Used where multilayer labels or folded booklet labels need to be detected reliably.

High-Speed Label Feed Control

Used where fast switching and repeatable edge detection are required.

Food and Pharmaceutical Packaging

Used where precise label placement and reliable detection are important for compliance, product information and packaging accuracy.

Why Use SR23 Instead of a Standard Photoelectric Sensor?

A standard photoelectric sensor can detect objects, but label detection on a moving web often requires greater positional accuracy and repeatability. Fork sensors are better suited to label-feed applications because the material passes through a fixed slot, giving the sensor a consistent sensing geometry.

The SR23 is a strong fit when:

  • Label gaps are small
  • Labels move at high speed
  • Booklet labels need to be detected
  • Multilayer labels need to be detected
  • The application requires repeatable edge detection
  • Standard sensors are too affected by alignment variation
  • The machine needs compact sensor integration
  • Simple teach-in setup is preferred
  • PNP or NPN output options are required
  • IP65 housing is required for industrial environments

Production-Line Integration

The SR23 can be integrated into labelling, packaging and print-and-apply systems using its PNP or NPN output models and M8 connector or cable versions. The sensor can provide fast switching signals to the machine controller for label-feed timing, label application, print synchronisation or product handling.

Integration options may include:

  • Label gap detection
  • Label edge triggering
  • Print-and-apply timing
  • Packaging machine control
  • PLC input signalling
  • External teach setup
  • Production-line label positioning
  • High-speed label-feed monitoring
  • Machine retrofit or replacement installations

MarvelTech can help review the machine layout, label format, gap size, controller input type and mounting requirements before recommending the correct SR23 variant.

Industries Using SR23 Fork Sensors

Food and Beverage Packaging

Used for label detection on bottles, containers, trays, cartons and packaged products.

Pharmaceutical Packaging

Used for booklet labels, multilayer labels, product information labels and regulated packaging workflows.

Cosmetics Packaging

Used for accurate label placement and detection on containers, jars, tubes and cartons.

General Packaging

Used in labelling machines, packaging lines and print-and-apply systems.

Machine Building

Used by OEMs and system integrators building compact, high-speed labelling and packaging equipment.

Print and Apply

Used to support label-feed control and accurate print-and-apply timing.

Why Choose MarvelTech for SR23 Fork Sensor Projects?

MarvelTech supports industrial automation, sensors, machine safety, barcode systems and production-line integration projects. For SR23 applications, MarvelTech can help determine the correct model, connection type and setup approach for the target machine.

MarvelTech can support:

  • SR23 model selection
  • PNP vs NPN output selection
  • M8 connector vs 2 m cable selection
  • Label and gap detection assessment
  • Booklet and multilayer label application review
  • Labelling-machine integration
  • Print-and-apply workflow planning
  • Replacement sensor selection
  • Machine retrofit support
  • Industrial sensor and automation consultation

When SR23 Is the Right Choice

The SR23 is a strong choice when the application requires compact, high-speed and accurate label detection.

It is especially relevant when:

  • The machine handles standard labels
  • The machine handles booklet labels
  • The label gaps are small
  • The production line requires high-speed switching
  • The label web passes through a fixed sensing slot
  • Static or dynamic teach-in setup is useful
  • The machine needs IP65 sensor protection
  • A compact fork sensor is required
  • PNP or NPN output compatibility is needed
  • The sensor must fit into labelling or print-and-apply equipment

Request an SR23 Fork Sensor Consultation

To recommend the correct SR23 model, MarvelTech can review your label material, machine type and connection requirements.

Before enquiry, prepare the following details where possible:

  • Label type
  • Standard, booklet or multilayer label format
  • Label size
  • Gap size between labels
  • Label-web speed
  • Machine type
  • Required output type: PNP or NPN
  • Preferred connection: M8 connector or 2 m cable
  • Available mounting space
  • Existing sensor model, if replacing one
  • Photos or drawings of the labelling section

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FAQs

The Datalogic SR23 is used for precise label, gap, booklet label and multilayer label detection in labelling machines, packaging machinery and print-and-apply systems.

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